Do You Know Why Do Phone Batteries Explode?

You might have heard the scary fact that phone batteries explode from time to time. It’s been in the new a lot thanks to the recall and termination of the Samsung Galaxy Note 7, which suffered from catastrophic battery failures.

While the Note 7 had an unacceptably high rate of battery explosions, it’s actually not weird that phone batteries can explode. It’s something that’s been happening for years.

It’s just that a design flaw in the Note 7 made the risk of explosion much more than could be considered acceptable. So why exactly do phone batteries explode?

Big Boom

Phone Batteries Explode

An explosion happens when stored energy is suddenly and rapidly released for some reason. When you light the fuse on a stick of dynamite, the heat of the flame sets off a chemical reaction that makes the TNT molecular bonds change, rapidly releasing gas and heat.

Basically, the space that the dynamite wants to take up increases by orders of magnitude and anything that gets in the way better watch out.

TNT is a relatively stable explosive that will only explode if certain things happen. That’s why Alfred Nobel (of Nobel Prize fame) invented it: as a safer to transport explosive.

Power Bricks

Phone Batteries Explode

Like TNT, the material inside a battery stores a considerable amount of chemical energy. We convert this chemical energy into electrical energy in a controlled way when we use the battery.

When the chemical energy inside a battery is released in an uncontrolled fashion it can lead to heat, fire and possibly explosion. All batteries have the potential to explode

All batteries have the potential to explode under the right (or I guess wrong) conditions. If you throw regular old disposable batteries in a fire (DON’T) they could conceivably explode too.

The more densely packed the energy is in a battery, the higher the potential for a violent release of that energy.

It so happens that the batteries our advanced electronics use are some of the most energy dense batteries we ever made.

So Why Use Them?

These Lithium Polymer or “LiPo” batteries have become the dominant battery technology for smartphones. laptops and tablets for a number of reasons:

  • More energy per gram, so smaller devices or longer battery life are possible
  • They hold their charge very well
  • Lipos don’t require maintenance such as a discharge cycle like NiCad batteries
  • They can provide enough current to drive things like power tools

With modern safety circuitry and better manufacturing methods, LiPos have become safe and reliable enough for mainstream use. We have to thank this battery tech for basically bringing us the modern mobile computer age.

Feeling Hot, Hot, Hot

Still, this doesn’t mean we can take them for granted or treat them with a lack of respect. There are a few reasons a LiPo might explode or flame out:

  • Damage from a fall
  • Short circuiting
  • Incorrect installation or wiring
  • Punctures
  • Exposure to heat

These problems lead to something known as “thermal runaway”. Some part of the battery gets so hot that a self-sustaining chemical reaction begins.

Taking Note

In the case of the now infamous Note 7, it seems that Samsung didn’t leave enough room for the LiPo to expand in its casing. LiPo batteries tend to swell and contract as a normal part of their operation.

The leading theory is that the Note 7’s battery sometimes didn’t have enough room to swell as much as it wanted to. This squeezed the insides of the battery together and could cause a short-circuit. This same pressure could also apparently come from sitting on the phone or otherwise squeezing it.

Should I be Worried That Phone Batteries Explode?

Even when there was a systematic flaw present the actual number of Note 7 phones that exploded or flamed out was very low. The main reason LiPo batteries explode is usually a lack of adequate safety features or poor manufacturing standards.

That’s mainly why all those hoverboards had to be recalled since their battery systems did not conform to US or EU standards. Some of the dodgier models could burn a house down if you were unlucky.

Usually when you hear about a phone battery exploding it turns out that the owner had installed a counterfeit battery. These are put together so badly that they are dangerous. A LiPo that has been made correctly poses very little risk to you.

There are a few things that you can do to protect yourself, though:

  • Only used approved and genuine batteries, cables and chargers
  • If your phone gets unusually hot, switch it off and have a professional examine it.
  • Never use a very swollen battery
  • If your phone makes a whistling sound or starts to smoke, get it away from you and anything flammable as quickly as possible
  • Charge your phone in a spot that would be safe from an ignition source
  • Don’t squeeze or crush the phone
  • Unplug it when  it’s done charging
  • Don’t leave it in direct sunlight
  • If it tells you it’s overheating. stop using it and let it cool off

To see what happens when a LiPo fails in this way check out this neat video:

Notice that the AA batteries don’t flame out, but with a little help from a metal nut to puncture and short the LiPo, it quickly provides us with an intense inferno.

When things really go wrong with a LiPo (such as being crushed in a hydraulic press) that’s a typical reaction. Imagine if that was in your pocket or near some curtains!

The Safety Dance

As long as you follow the safety advice included with your batteries and treat them with respect, you should never see phone batteries explode. LiPo technology is getting better every year so the chances that phone batteries explode is also getting lower as time goes by.

There is no such thing as a 100% safe technology. Just ones that are safe enough. So that’s why phone batteries explode, but you can sleep well tonight knowing that yours probably won’t.


All Images Public Domain

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